Heat resistant descent controller

ABSTRACT

A load lowering descent controller having a fixed cylindrical body or capstan about which a rope or cable is turned. The descent controller allows for lowering of the load at a controlled rate by adjusting the amount of friction between the controller and the rope or cable as a function of rope or cable turning and relative contact with rope or cable engagement surfaces in the controller. The fixed cylindrical body or capstan is surrounded by a vented sleeve to prevent the rope from becoming heated and to prevent the user from being injured.

CROSS-REFERENCE TO RELATED APPLICATION

Applicant incorporates herein by reference U.S. Pat. No. 7,131,515 B2;U.S. application Ser. No. 10/251,090; and U.S. Provisional PatentApplication No. 60/324,756. This disclosure is a non-provisional of U.S.Design patent application Ser. Nos. 29/709,731, 29/709,729 and29/709,730 filed on Oct. 16, 2019 and a non-provisional conversion ofU.S. Provisional Patent Application Ser. No. 62/834,782, filed Apr. 16,2019, the entirety of which is incorporated herein by reference in itsentirety for all purposes.

BACKGROUND Technical Field

The present disclosure relates to a descent controller. Moreparticularly, and not by way of limitation, the present disclosure isdirected to an apparatus, system and method for a heat resistant descentcontroller.

Background

This background section is intended to provide a discussion of relatedaspects of the art that could be helpful to understanding theembodiments discussed in this disclosure. It is not intended thatanything contained herein be an admission of what is or is not priorart, and accordingly, this section should be considered in that light.

Descent assistance devices have been used for many years to aid in thelowering of a user or a load from a higher elevation to a lowerelevation. These devices have taken many different forms and utilizedvarious elements to provide a mechanical advantage and/or braking inorder to control the descent of the user or load. Concerns withoccupational safety have led to the development of mechanisms thatenable a worker to lower himself from an elevated position such as ascaffold, crane, lift truck or platform in the event of an emergencysuch as a fire or fall.

As newly constructed buildings continue to increase in height, and thedensity of buildings increase, the length of rope to support a user orload also increases. One problem that arises with longer ropedeployments is the heat that is generated in the descent controllerdevice upon descent of a desired distance by a user. As a user brakesand/or controls his or her descent, the descent controller and ropeindividually and together generate significant heat. In some cases, theheat generated can exceed 300° F. As heat is generated, coatings andrope materials such as wax, and/or nylon begin to melt causing a buildupof this material within the descent controller. The buildup can causeadditional heat to be generated from the material to material contact(wax on wax contact) that generates increased friction and heat.

It would be advantageous to have a descent controller that overcomes thedisadvantages of the prior art.

BRIEF SUMMARY

This summary provides a discussion of aspects of certain embodiments ofthe invention. It is not intended to limit the claimed invention or anyof the terms in the claims. The summary provides some aspects but thereare aspects and embodiments of the invention that are not discussedhere.

It is an object of the present disclosure to provide a new and improvedload lowering descent controller of the type embodying a fixedcylindrical body or capstan about which a rope or cable is turned.Another object of the present disclosure is to provide a descentcontroller of the foregoing character that may be actuated for loweringa load such as an unconscious user or equipment. A further object of thepresent disclosure is to provide a descent controller of the foregoingcharacter having a compact and robust design. Still another object ofthe present disclosure is to provide a descent controller wherein theoperating components are substantially enclosed with a vented sleeve. Afurther object of the present disclosure is to provide a descentcontroller having the foregoing characteristics, which enables the userto adjust the mechanical advantage of the device. A further object ofthe present disclosure is to provide vents in a sleeve or protectivesleeve to prevent the rope from generating excessive heat during adescent. The sleeve or protective sleeve can be manufactured throughadditive manufacturing, injection molding, milling, or othermanufacturing techniques.

Briefly, one embodiment of the present disclosure comprises an improveddescent controller for lowering a load along a rope from an elevatedposition to a relatively lower position. The controller comprises ahousing having a friction cylinder or capstan of a length adapted toreceive a plurality of turns of the rope wrapped therearound. Thehousing has an upper end portion and a lower end portion, with top andbottom end plates attached respectively adjacent the upper end portionand spaced from the lower end portion of the housing. The lower endportion has a transverse through aperture connecting to a generallylongitudinal aperture. The top end plate has a portion thereofoverhanging the cylinder and defining radial slots sized to looselyreceive the rope. The housing defines a longitudinal counterboreintersecting the transverse through aperture at the housing lower endportion. An elongated aperture extends transversely through the housingupper end portion and intersects the counterbore.

A plunger comprises a bottom portion disposed within the housingcounterbore and a top portion disposed adjacent the housing top plate.The plunger may include an intermediate portion having a diameterbetween the diameter of the bottom and top portions. The bottom portionof the plunger extends below the lower end plate and definesdiametrically therethrough a downwardly narrowing tapered slot. Thetapered slot defines an enlarged end adapted to freely admit the ropeand tapers from the enlarged end to a relatively constricted end of awidth sufficient for gripping the rope.

A bias member is disposed within the counterbore and between the plungerbottom portion and the housing. The bias member urges the plunger towarda position for wedging the rope in the narrow end of the tapered slot.An outer sleeve is secured to the plunger top portion for use in slidingthe plunger against the force of the biasing spring to release the ropefrom the narrow end of the tapered slot. The sleeve defines a housingsubstantially enclosing the plunger, spring, friction cylinder and therope wrapped therearound. The lower portion of the sleeve may alsoinclude a longitudinally extending slot therein of sufficient width forfreely receiving the rope. Means are provided on the lower end of thehousing for engagement with a load support. The descent controllersupports a load on the rope and, upon sliding movement of the sleeve,provides for a controlled descent of descent controller and thesupported load along the rope.

In another aspect of the disclosure, the controller can be secured at anelevated position and actuated at that point to lower a rope-supportedload. The present disclosure provides a descent controller thatsubstantially encloses the working components. Additionally, the descentcontroller can use parts that are robust in construction while requiringonly a fraction of the length of some known controllers.

BRIEF DESCRIPTION OF THE DRAWINGS

The novel features believed characteristic of the disclosure are setforth in the appended claims. The disclosure itself, however, as well asa preferred mode of use, further objectives and advantages thereof, willbe best understood by reference to the following detailed description ofillustrative embodiments when read in conjunction with the accompanyingdrawings, wherein:

FIG. 1 is a perspective view illustrating use of an embodiment of adescent controller.

FIG. 2 is side view, partly in phantom and partly in section, of anembodiment of a descent controller.

FIG. 3 is a side view showing the descent controller of FIG. 2 in adifferent orientation.

FIG. 4A is an upper perspective view of an embodiment of a ventedsleeve.

FIG. 4B is a lower perspective view of an embodiment of a vented sleeve.

FIG. 5 is a perspective assembly view of an embodiment of a ventedsleeve together with a housing.

FIG. 6 is a side perspective view of an embodiment of a housing andprotective sleeve assembly and a vented sleeve.

FIG. 7A is a perspective view of an embodiment of a plunger.

FIG. 7B is a perspective view of the plunger of FIG. 7A showing theopposite side.

FIG. 8A is a perspective view of an embodiment of a housing.

FIG. 8B is a perspective view of the housing of FIG. 8A showing theopposite side.

FIGS. 9A and 9B are perspective views of an embodiment of a housingillustrating rope path surfaces.

FIG. 9C is a perspective view of an embodiment of a plunger illustratingrope path surfaces.

FIG. 10A is a side assembly view of an embodiment of a housing andplunger in a first position.

FIG. 10B is a side assembly view of an embodiment of a housing andplunger in a second position.

FIG. 11 is a side view of an embodiment of a visible portion of aplunger after insertion into a housing illustrating securing buttonoperation.

FIGS. 12A and 12B are perspective assembly views of the ends of anembodiment of a vented sleeve and protective sleeve.

FIG. 13 is a perspective view of various embodiments of vented sleeveswith alternative vent dimensions and shapes.

DETAILED DESCRIPTION

One embodiment of a descent controller 10 of the present disclosure isshown in FIGS. 1, 2 and 3. The descent controller comprises a housing 12including a longitudinally oriented capstan 14 such as a cylinder shaftor drum about which a length of rope or line 16 is wound. The number ofturns of rope is the principal determinate of the capstan ratio ormechanical advantage enabling the user or load to descend slowly alongthe fixed rope as the rope hangs from the elevated point. A user canchange the number of turns of rope wound around the capstan to changethe mechanical advantage and thereby the descent speed. The rope issecured at one end at an elevated point (not shown) above the ground,and hangs downwardly to the ground or a lower platform (not shown). Thedescent controller is mounted on the rope to enable the descentcontroller and user or a load to descend slowly and controllably alongthe fixed length of rope from the elevated point to the lower point,whether the ground or a platform.

In at least one embodiment, the user and the rope may be coupledtogether through a belt 20 or other safely device such as a vest orbackpack. The controller includes means for selectively gripping therope to slow or prevent descent and for selectively releasing the ropeto provide for a controlled descent. In a first extreme position ordeadman position, the controller grips the rope tightly, preventingdescent. In some embodiments, the opposite extreme position comprises acomplete release position wherein the rope is released at a rate limitedby the weight of the load and the number of turns of rope wrapped aroundthe capstan or friction cylinder. Between the extreme positions, therope can be released at a user-controlled rate.

The housing of the descent controller 10 includes a top plate 44adjacent an upper end portion and a bottom portion comprising a bottomplate 46 adjacent a lower end of the capstan 14. Juxtaposed with thebottom portion of the housing is means for receiving a coupling device48, strap, supporting rope, hook, loop, carabiner or the like forengaging and supporting a load suspension structure or harness. Thehousing can be an integral structure.

The housing lower end portion defines a transverse through aperture 54connecting to a longitudinal aperture 52, each sized for freelyreceiving a portion of the rope. The top plate 44 includes at least onerope receiving guide notch defined therein for receiving an insertedportion of the rope.

The housing defines a longitudinal counterbore 56 substantiallyconcentric with a center axis and intersecting the transverse throughaperture 54 at the housing lower end portion. Advantageously, thehousing defines a diametrically smaller counterbore in the lower endportion and a diametrically larger counterbore in the intermediate andupper portions.

The housing intermediate and upper portions define at least onelongitudinally elongated aperture 50 intersecting the counterbore.Advantageously, the housing defines a pair of diametrically opposed,longitudinally elongated apertures 50 and at least one of the aperturesextends transversely through the wall of the housing and intersects thecounterbore.

A plunger (partially illustrated in phantom) comprises a bottom portiondisposed within the housing counterbore and a top portion overlying thehousing top plate. The plunger includes an intermediate portion that mayhave a diameter between the bottom and top portions. The plungerintermediate portion defines a diametrical aperture therethrough. Theplunger can be integral to the housing.

The housing is secured to the plunger by at least one stop pin 36extending through the plunger diametrical aperture and the housinglongitudinally elongated aperture 50. The stop pin and longitudinallyelongated aperture combine to limit the plunger to only axial movementbetween the extreme raised and lowered positions.

In one embodiment, the bottom portion of the plunger extends below thelower end plate and defines diametrically therethrough a narrowingtapered slot (not illustrated) having a generally teardrop shape. Theslot tapers from an enlarged end that loosely receives the rope to anarrow or gripping end that frictionally grips the rope. A rope passingthrough the open end of the slot moves freely through the slot. However,the rope is tightly gripped and restrained by the narrower end of theslot. The housing transverse aperture 54 positively positions the ropein the slot. The transverse aperture 54 receives the rope and allows therope to pass freely through the enlarged end of the tapered slot whenthe plunger is in a lowered position, as well as receiving the rope toforce or jam the rope into the narrow end of the tapered slot when theplunger is in its upper position.

While a downwardly narrowing tapered slot is disclosed, it should beunderstood that other slots having different configurations in which therope is loosely received in one portion and restrained from passage inanother portion are possible and all such configurations are encompassedby the disclosure. For example, the slot may have an enlarged centralportion connecting opposing narrower portions in a general diamondshape.

The rope is inserted through the transverse through aperture 54 andlongitudinal aperture 52, wound in a number coils or turns about thecapstan or friction cylinder 14 between the bottom and top plates anddisposed through the top plate guide notch.

A bias member functions to urge the plunger toward its rope gripping ordeadman position wherein the narrower end of the slot is aligned withthe housing transverse through aperture 54. In this position the slotnarrow end restrains the rope from passing through the descentcontroller. The bias member can be, for example, a coil spring 32disposed between an interior wall 38 of the counterbore and an outersurface 40 of the bottom portion of the plunger. Preferably, a lower endof the spring is supported by a thrust shoulder 34 in the housing lowerend portion and an opposing upper end of the spring is supported by aplunger thrust shoulder defined at the intersection of the plungerbottom and intermediate portions.

A sleeve or housing 30 is secured to the plunger top portion. As shownin FIGS. 2 and 3, the sleeve extends in surrounding covering relationwith the plunger intermediate and lower portions, spring, capstan, ropeturns, the housing upper and lower plates and some of the housing lowerend portion. Advantageously, the sleeve is removably secured to theplunger top portion by, for example, ball detents 26 or threadedfasteners so that the sleeve can be removed to facilitate disassemblyand reassembly of the descent controller.

In one embodiment, the sleeve 30 can have a knurled, grooved orroughened outer surface to enable a user to readily grip the housingsurface without slipping, to actuate the plunger. Adjacent its loweredge, the sleeve is provided with a longitudinally extending peripheralnotch that aligns with the housing transverse aperture and through whichthe rope loosely extends.

Because the sleeve is rotationally secured to the plunger and theplunger is rotationally secured to the housing by, for example, the stoppin, there is no tendency for the sleeve and/or plunger to rotate withrespect to the capstan cylinder in this embodiment, thereby minimizingbinding or jamming of the rope during descent.

In the event that a user completely releases the sleeve, e.g. a deadmanfall, the spring will bias the plunger to a raised or second position sothat the transverse aperture will jam the rope in the upper tapered endof the slot to prevent or retard further descent. The device can thusprovide for a stop or a controlled descent as desired under deadmanconditions.

FIG. 4A is an upper perspective view of an embodiment of a vented sleeve130. Such a vented sleeve could be used, for example, with the descentcontroller described with reference to FIGS. 1-3. FIG. 4B a lowerperspective view of an embodiment of a vented sleeve 130. With referenceto FIGS. 4A and 4B, the vented sleeve 130 can be manufactured from aheat resistant material such as but not limited to plastic, heatresistive nylon, glass filled nylon, plastic based composite materials,plastic like composite materials, or other heat resistant materialscapable of additive (three-dimensional printing) manufacturing, milling,and/or injection molding. In at least one embodiment, the vented sleeve130 may be manufactured out of plastic, heat resistant nylon, glassfilled nylon, metals such as aluminum or titanium, and/or compositessuch as carbon fiber or other similar and/or like compounds The ventedsleeve 130 may also be sized and/or shaped to house a descent controllerwithin it.

For example, the vented sleeve 130, in at least one embodiment, can be acylinder, or elongated cylinder with a top or upper section, a side orenclosing section, and a bottom or lower section. The side or enclosingsection may be coupled to and/or manufactured as part of the top and/orbottom section. In at least one example, the vented sleeve 130 in afirst position may house or enclose the housing and/or plunger of thedescent controller.

The vented sleeve 130 can have at least one button aperture 131. Thebutton aperture 131 can have an angled lip that can surround the buttonaperture 131. The button aperture 131 can in at least one example besubstantially closer to the top than the bottom of the vented sleeve 130along a portion of the side section. The side section may also have oneor more vents 133A, 133B, 133C, 133D, 133E, and/or 133F (collectively133). The vent(s) 133 in at least one example, are substantially ovalwith the semi-major axis extending parallel with the top and bottom ofthe vented sleeve 130. In at least one embodiment, the vent(s) 133 areplaced along the circumference of the vented sleeve 130. When there aretwo or more vent(s) 133, there can be a separation support 135A, 135B,135C, 135D, 135E, and/or 135F (collectively 135). In at least oneexample, there may also be partial separation support(s) 137. Thepartial separation support(s) 137 can have a depth that is less than theseparation support 135. In at least one embodiment, the partialseparation support(s) 137 is at least one half the depth of theseparation support 135, but no more than two-thirds the depth of theseparation support 135. The vented sleeve 130, can have an extendingperipheral notch 172 that can align with portions of a descentcontroller to allow for a rope move freely through the descentcontroller. The bottom of the vented sleeve 130 can have an engagingaperture 139 to allow for a descent controller to be inserted intoand/or within the vented sleeve 130. The vented sleeve 130 can becoupled to a descent controller by a pin placed through a securingaperture 155. The top 153 of the vented sleeve 130 can have a ropeaperture 151 that allows for a rope to pass through the vented sleeve130 from a descent controller.

FIG. 5 is a perspective assembly view of an embodiment of a ventedsleeve together with a housing. The vented sleeve 130 can have one ormore vent(s) 133A, 133B, 133C, 133D, 133E, 133F, 133G, and/or 133H(collectively 133). The vented sleeve 130 can have separation support(s)135A, 135B, and/or 135C (collectively 135). The separation support(s)135 can provide structural integrity to the vented sleeve 130. Forexample, the vented sleeve 130 may have a single set of separationsupports 135 vertically along the outer circumference of the ventedsleeve 130 opposite the button aperture 131. In other examples, thevented sleeve 130 may have more than one set of separation supports 135vertically along the circumference of the vented sleeve 130. In at leastone embodiment, the vented sleeve 130 has two sets of separationsupports 135 arranged vertically along the circumference of the ventedsleeve 130. In at least one example, the vented sleeve 130 may also havepartial separation support(s) 137A, 137B, 137C, and/or 137D(collectively 137). The partial separation support(s) 137 would have adepth that is less than the depth (from the outer surface of the ventedsleeve 130, to the inner surface of the vented sleeve 130) of theseparation support(s) 135.

The vented sleeve 130 can have an extending peripheral notch 172 thatcan align with aperture 154 (a rope travel aperture) that allows for arope to pass through the vented sleeve 130 and a descent controller. Theaperture 154 may be disposed within a housing 112. The housing 112 canreceive a plunger (not illustrated) that can be operated with aresistance device to serve as a lock and/or brake for the rope.Juxtaposed with the bottom portion of the housing is means for receivinga coupling device 148 for attaching a connection, such as, but notlimited to a strap, supporting rope, hook, loop, carabiner or the likefor engaging and supporting a load suspension structure or harness. Thecoupling device 148 and housing 112 can be, but is not required to be,an integral structure as shown in FIG. 5.

FIG. 6 is a side perspective view of an embodiment of a housing andprotective sleeve assembly and a vented sleeve. The protective sleeve141 (inner sleeve) can have an upper section 143 that has at least onebutton aperture (not shown) that allows for operation of the securingbutton 136. The securing button 136 can pass through the protectivesleeve 141 (inner sleeve) and the vented sleeve 130 (outer sleeve). Theprotective sleeve 141 can also have venting apertures 145A, 145B, 145C,145D, and/or 145E (collectively 145). The protective sleeve 141 may bemanufactured out of plastic, heat resistant nylon, glass filled nylon,metals such as aluminum or titanium, and/or composites such as carbonfiber, plastic based composite materials, metallic based compositematerials, or other similar and/or like compounds. The upper section 143of the protective sleeve 141 (inner vented sleeve) may also have upperventing aperture(s) 147A and/or 147B. The aperture 158 that allows for arope to pass through the vented sleeve 130 and a descent controller maybe disposed within a housing 112. The housing 112 can receive a plunger(not illustrated) which can be operated with a resistance device, suchas, but not limited to a spring, coil, magnets, and/or other devicescapable of resistance, to serve as a lock and/or brake for the rope.Juxtaposed with the bottom portion of the housing is means for receivingmeans for receiving a coupling device 148 for attaching a connectionsuch as a strap, supporting rope, hook, loop, carabiner or the like forengaging and supporting a load suspension structure or harness like thatshown in FIG. 1. The housing 112 and the receiving means 148 can be anintegral structure.

FIGS. 7A and 7B are perspective views of an embodiment of a plunger 128.With respect to FIGS. 7A and 7B, the plunger 128 can have an upperportion 142, an intermediate portion 162, and/or a bottom or lowerportion 166. In at least one example, the upper portion is at least twoor three times larger in diameter than the intermediate portion 162, thediameter of which is larger than the lower portion 166. The upperportion 142 can have one or more rope slot(s) 173A and/or 173B(collectively 173). The rope slot(s) 173 are apertures along thecircumference of the upper portion 142 that allow a rope to pass throughthe plunger 128 and/or the upper portion 142. The upper portion 142 mayalso have a securing button aperture 175 that is sized for receiving asecuring button, and/or a biasing or resistive device to correspond withthe securing button. The intermediate portion 162 may have a securingslot 168. The securing slot 168 can be an elongated slot for receiving asecuring pinto limit the travel of the plunger 128 against a biasingmeans or resistance device. For example, the securing slot 168 incombination with a securing pin (not illustrated) can prevent theplunger 128 from overextending, or pushing the plunger 128 past thehousing (see FIGS. 8A and 8B) and potentially cutting the rope (notillustrated). In at least one example, the securing slot 168 has a depthless than the diameter of the intermediate portion 162. Lower portion166 can also have a narrowing tapered aperture or slot 160 that allowsfor the passage of a rope and/or securing line through it.

FIGS. 8A and 8B are perspective views of an embodiment of a housing 112.With regards to FIGS. 8A and 8B, the housing 112 has a capstan 114. Inat least one example, the capstan 114 can be an intermediate portionbetween the top or upper portion 144, and the bottom or lower portion146. The capstan 114, in at least one embodiment, is a smooth surfacethat allows for a rope and/or line to be coiled and/or lined around it,to create a mechanical advantage. In some examples, the upper portion144 and the lower portion 146 are of the same diameter that is greaterthan the diameter of the capstan 114. The upper portion 144, may have atleast one rope aperture 158A and/or 158B (collectively 158) that allowfor the passage of a rope or line from the capstan 114 to a plunger (notillustrated). The rope aperture 158 can be configured to receive andallow the passage or traversal of a rope or line. The upper portion 144may also have a securing pin aperture 150 that intersects the upperportion 144 and is sized and/or configured to receive a securing pin(not illustrated). The securing pin can be utilized to prevent theplunger from exceeding its desired travel distance. In one embodiment,the securing pin aperture 150 in combination with a securing pin (notillustrated) penetrating the securing slot 168 of the plunger 128illustrated in FIGS. 7A and 7B, can prevent the plunger 128 fromextending to point of breaking, cutting and/or severing a rope (notillustrated).

The upper portion 144 and the capstan 114 may be configured to have acounterbore 156 that is concentric with a center axis that passesthrough both the upper portion 144 and the capstan 114. In at least oneexample, the counterbore 156 receives the plunger and/or a biasing,resistance and/or resistive device. The housing 112 and the plunger(illustrated in FIGS. 7A and 7B) move towards one another with theplunger being engaged by a biasing, resistance and/or resistive device.In at least one examples, the biasing, resistance and/or resistivedevice is a spring. The lower portion 146 may have a transverse throughaperture 154 connecting to a longitudinal aperture 152, each sized forfreely receiving a portion of the rope. The longitudinal aperture 152may also be coupled and/or allow for a rope to be received by thecapstan 114. In at least one example, a rope or line may be placedthrough the transverse through aperture 154, that is coupled to thelongitudinal aperture 152, allowing the rope or line to be coiled aroundthe capstan 114 and then traversing the rope aperture 158. In at leastone example the bore defined by the transverse through aperture 154, andlongitudinal aperture 152, along with the capstan 114 and the ropeaperture(s) 158 are all smooth to allow a rope or line to pass throughand/or around them without friction, or an increase in friction orresistance. The lower portion 146 may also have a receiving means 148 orsecuring loop that allows for, ropes, hooks, loops, carabiners or thelike to be utilized for engaging and supporting a load suspensionstructure or harness by the housing 112.

FIGS. 9A, 9B and 9C are perspective views of an embodiment of a housingand a plunger illustrating the surfaces that allow a rope to traversethe housing and plunger. The surfaces that interact with the rope can besmooth to prevent higher friction coefficients, and more heat. As therope passes over the surfaces, it may deposit its coating or compositionmaterial on to the surface. The deposit of material causes a generationof material on material friction that quickly generates significant heatof the housing, plunger, and rope. A traditional sleeve has noventilation, causing heat to continually build over long ropedeployments. As the temperature rises the rope may begin to show signsof charring or burn marks that can cause concern for the user. However,the vented sleeve as illustrated in FIGS. 4A and 4B allows the heatgenerated to be released in a manner that prevents the rope fromcharring or having burn marks.

In any embodiment, the portions of the device in contact with the rope,such as aperture edges, can be polished or chamfered or rounded toreduce cutting of or damage to the rope. The rope path surfaces asreferenced allow for a nonlinear rope paths are surprisingly influentialto rope wear and rope capacity. Preferably, the surfaces in these areasare smoothly flowing rope paths comprising inner radii of more than 1.2times the rope radius, external radii of more than 3 times the roperadius and rope contact areas with no high spots or ledges. Ropes suchas VECTRAN, 12 strand braided rope, available from The CortlandCompanies and having a diameter of about 5 mm can be used with a descentcontroller having the preferred smoothly flowing rope paths. Surfaces inthese areas that have an inner radius of less than 1 times the roperadius or an external radius of less than 3 times the rope radius or ahigh area or ledge may decrease the rope ultimate yield strength orcarrying capacity by as much as 50 percent.

FIGS. 10A and 10B are side views of an embodiment of a housing andplunger assembly that illustrate the operation of the housing 112 andthe plunger 128. The housing can have a longitudinally oriented capstan114 such as a cylinder shaft or drum about which a length of rope orline is wound. The housing 112 has a section that allows a plunger 128to be inserted within the housing 112 and be longitudly operated(depressed) 157 against a resistance device or biasing means (notillustrated). The resistance device may be a spring or other device thatwould return the plunger to a first position after being operated to asecond position. The distance between the top portion of the plunger 128and the housing 112 can be a first distance 159A, while in a depressedstate the distance between the top portion of the plunger 128 and thehousing 112 is reduced to a second distance 159B. With the housing 112and the plunger 128 at a first distance 159A the aperture 154 and anarrowing tapered slot 160 having a generally teardrop shape, are notaligned. The slot tapers from an enlarged end (seen in FIG. 10B) thatloosely receives the rope to a narrow or gripping end (see in FIG. 10A)that frictionally grips the rope. A rope passing through the open end ofthe slot moves freely through the slot. However, the rope is tightlygripped and restrained by the narrower end of the slot. When the housing112 and the plunger 128 are at a second distance 159B apart, theaperture 154 and the narrowing tapered slot 160 are aligned to allow arope to pass through them. The rope (not illustrated) may pass through acapstan opening 158, and/or a plunger opening 156.

FIG. 11 is a side view of an embodiment of a visible portion of aplunger after insertion into a housing illustrating the operation of thesecuring button 136. The securing button 136 can be used to secure theplunger 128 and/or housing 112 with a protective sleeve and/or ventedsleeve. When the securing button 136 is depressed 161A within theplunger 128 it allows for the plunger 128 to be removed from a ventedsleeve (not illustrated). In at least one embodiment, when the securingbutton 136 is depressed, the plunger and/or housing may be removed fromthe vented sleeve.

FIGS. 12A and 12B are perspective assembly views of the ends of a ventedsleeve 130 and a protective sleeve 163. The protective sleeve 163 can behoused within the vented sleeve 130. In at least one example, theprotective sleeve 163 can be secured to the vented sleeve 130 via a pinthat passes through a securing aperture (not illustrated). Theprotective sleeve 163 can have vent(s) that align with the vent(s) 133A,133B, 133C, and/or 133D of the vented sleeve 130.

FIG. 13 a perspective view of various embodiments of vented sleeves withalternative vent dimensions and shapes. The first vented sleeve 130A canhave a substantially square vent 165 in combination with a substantiallyrectangular vent 167. The second vented sleeve 130B can havesubstantially oval or rectangular vent(s) 133. The third vented sleeve130C can have substantially round vent(s) 169 in combination with asubstantially rectangular or oval vent(s) 171. Each of the vented sleeve130, can have a securing button aperture 131A, 131B, and/or 131C, aswell as a rope aperture 151A, 151B, and/or 151C. The vented sleeve in atleast one example is utilized to provide insulation from the movement ofa rope and/or safety to a user from heat built up from friction. Theinsulation would prevent excess heat from building up at a user's handsduring a descent. The vents in the vented sleeve and/or the protectivesleeve allow for air flow through a descent controller, and inparticular, to the capstan where the rope is coiled and creates frictionduring a descent. Safety is also increased with the vented sleeve and/orprotective sleeve as both are vented to allow air flow to a rope, butalso prevent a user from directly contacting the rope during a descent.Accordingly, the vents of the vented sleeve and/or protective sleeve,can be sized and/or shaped in any manner that allows for air flowthrough the area the rope traverses in a manner to cool the rope duringa descent. The vented sleeve and/or protective sleeve, may also haveadditional sleeves placed and/or configured in a similar manner withsimilar venting to allow for additional insulation and/or safety of auser.

Alternatively, for lowering an unconscious person or other load along arope from an elevated position to a lowered position, the load can besecured to the loop end of the rope and the descent controller securedto a fixed mounting support by attaching the strap 18 thereto. Anoperator at the position of the fixed descent controller can reach thesleeve to actuate the controller to control the descent of the load inthe harness. The free end of the rope feeds through the controller asthe load descends.

A further alternative use of a descent controller embodying the presentdisclosure, is for controlling the descent of workstations, such as abosun's chair, while the rider is working on a vertical surface. Theuser secures the descent controller to the bosun's chair and descends toa working position. At the working position the sleeve is released,thereby stopping the descent, and enabling the user to perform a task atthe working position. When the task at that location is finished, theuser can descend to a lower position and continue the work. The descentis controlled by actuating the sleeve of the descent controller toprovide for a controlled descent. For additional safety, the user alsoconventionally employs a separate, secured safety rope (not shown), toprevent accidental descent or catch the user and prevent a fall.

The foregoing descent controller provides a user controllable means fora person located above the ground or floor to descend thereto on a rope.Applications include, but are not limited to, egress from overhead cranecabs, forklift or stockpicker cabs, and the buckets on high-lift utilityvehicles. In addition, the device may be used for the evacuation ofbuildings, bridges, structures, platforms, ships, or aircraft where thedescent distance is sufficient to cause injury if the user jumps withouta control device. Another application is for the rescue of personstrapped in a building by fire, stranded on a ledge or a mountain, or insimilar hazardous situations. Police special weapons teams and armedforces personnel can use the device effectively for controlled descentfrom buildings, ledges, mountains, aircraft and other elevatedpositions.

The present disclosure finds particular but not necessarily exclusiveutility in safety escape systems. Such an escape system includes adescent controller in association with a safety rope and a supportingharness such as, for example, a harness of the type disclosed andclaimed in U.S. Pat. No. 5,070,692, issued Dec. 10, 1991. At one end,the rope is provided with a loop or other device to enable the rope tobe secured at an elevated position. The free end of the rope is housedin a container. The rope container, descent controller, and harness arepackaged in a kit containing appropriate instructions. In use, such asfor a descent from a scaffold or lift truck platform, the kit is openedand the loop end of the rope is secured to a fixture at the elevatedlocation. The rope packet is lowered so that the rope extends from thefixture to the ground. The user dons the harness, steps off of theplatform and actuates the descent controller so that the descentcontroller and user descend along the rope to the ground.

While certain illustrative embodiments have been shown in the drawingsand described above in considerable detail, it should be understood thatthere is no intention to limit the disclosure to the specific formsdisclosed. On the contrary, the intention is to cover all modifications,alternative constructions, equivalents and uses falling within thespirit and scope of the disclosure as expressed in the appended claims.

While this disclosure has been particularly shown and described withreference to preferred embodiments, it will be understood by thoseskilled in the art that various changes in form and detail may be madetherein without departing from the spirit and scope of the disclosure.The inventors expect skilled artisans to employ such variations asappropriate, and the inventors intend the disclosure to be practicedotherwise than as specifically described herein. Accordingly, thisdisclosure includes all modifications and equivalents of the subjectmatter recited in the claims appended hereto as permitted by applicablelaw. Moreover, any combination of the above-described elements in allpossible variations thereof is encompassed by the disclosure unlessotherwise indicated herein or otherwise clearly contradicted by context.

While various embodiments in accordance with the principles disclosedherein have been described above, it should be understood that they havebeen presented by way of example only, and not limitation. Thus, thebreadth and scope of this disclosure should not be limited by any of theabove-described exemplary embodiments, but should be defined only inaccordance with any claims and their equivalents issuing from thisdisclosure. Furthermore, the above advantages and features are providedin described embodiments, but shall not limit the application of suchissued claims to processes and structures accomplishing any or all ofthe above advantages.

Additionally, the section headings herein are provided for consistencywith the suggestions under 37 C.F.R. 1.77 or otherwise to provideorganizational cues. These headings shall not limit or characterize theinvention(s) set out in any claims that may issue from this disclosure.Specifically, and by way of example, although the headings refer to a“Technical Field,” the claims should not be limited by the languagechosen under this heading to describe the so-called field. Further, adescription of a technology as background information is not to beconstrued as an admission that certain technology is prior art to anyembodiment(s) in this disclosure. Neither is the “Brief Summary” to beconsidered as a characterization of the embodiment(s) set forth inissued claims. Furthermore, any reference in this disclosure to“invention” in the singular should not be used to argue that there isonly a single point of novelty in this disclosure. Multiple embodimentsmay be set forth according to the limitations of the multiple claimsissuing from this disclosure, and such claims accordingly define theembodiment(s), and their equivalents, that are protected thereby. In allinstances, the scope of such claims shall be considered on their ownmerits in light of this disclosure, but should not be constrained by theheadings set forth herein.

We claim:
 1. An apparatus for descent control comprising: a housing forproviding a nonlinear rope path extending along an outer surface of thehousing, the housing comprising a longitudinal capstan portion, thelongitudinal capstan portion defining a longitudinal counterboretherein; a plunger disposed within the longitudinal counterbore formovement between a rope releasing position and a rope braking position,the plunger including a transverse through aperture for selectivelynarrowing the nonlinear rope path; a biasing member within thelongitudinal counterbore for biasing the plunger toward the rope brakingposition, wherein the plunger is concentric with the housing; and avented sleeve partially enclosing the housing, wherein the vented sleevefurther comprises an outer vented sleeve, and an inner vented sleeve. 2.The apparatus of claim 1, wherein the outer vented sleeve ismanufactured from a plastic based composite material.
 3. The apparatusof claim 1, wherein the inner vented sleeve is manufactured from ametallic based composite material.
 4. The apparatus of claim 1, whereinthe vented sleeve further comprises at least one vent that isrectangular.
 5. The apparatus of claim 1, wherein the vented sleevefurther comprises at least one vent that is circular.
 6. The apparatusof claim 1, wherein the vented sleeve further comprises at least onevent that is square.
 7. The apparatus of claim 1, wherein the ventedsleeve has at least one rope aperture.
 8. The apparatus of claim 1,wherein the vented sleeve has at least one securing aperture.
 9. Theapparatus of claim 1, wherein the vented sleeve has at least one ropetravel aperture.
 10. The apparatus of claim 1, wherein the outer ventedsleeve is formed from plastic, and the inner vented sleeve is formedfrom metal.
 11. A controller for selectively gripping and releasing arope comprising: a housing having a longitudinal capstan portion toallow the rope to interface freely therewith, and defining alongitudinal counterbore therein; a plunger including a bottom portiondisposed within the longitudinal counterbore for movement between afirst position wherein the rope is braked and a second position whereinthe rope is released; a biasing member disposed within the longitudinalcounterbore for urging the plunger toward the first position, wherein aplunger bottom portion defines a downwardly narrowing tapered slotextending diametrically therethrough to receive the rope; and a ventedsleeve for receiving the plunger and a portion of the housing, whereinthe vented sleeve further comprises an outer vented sleeve, and an innervented sleeve.
 12. The controller of claim 11, wherein the vented sleeveallows for a release of heat resulting from the interfacing of the ropewith the longitudinal capstan portion.
 13. The controller of claim 11,wherein the vented sleeve further comprises at least one vent.
 14. Thecontroller of claim 13, wherein the at least one vent is arrangedhorizontally along a circumference of the vented sleeve.
 15. Thecontroller of claim 11, further comprising a support system for therope.
 16. The controller of claim 11, wherein the housing furthercomprises a means for receiving at least one coupling device.
 17. Thecontroller of claim 11, wherein the housing has at least one ropeopening for receiving the rope.
 18. The controller of claim 11, whereinthe rope cannot traverse through the bottom portion unless the housingand the plunger are compressed to the second position.
 19. A system forcontrolled rope descent comprising: a rope of sufficient length to allowa user to descend a desired distance; a descent controller beingremovably coupled to the rope, and having a vented sleeve, wherein thevented sleeve further comprises an outer vented sleeve, and an innervented sleeve; wherein the descent controller further comprises ahousing with a capstan portion that defines a counterbore that extendslongitudinally through the housing, and the housing is partiallyreceived by the vented sleeve; a plunger comprising a bottom portionwith a tapered aperture extending latitudinally through the plunger forreceiving a portion of the rope, the plunger also being engaged with thecounterbore of the housing; wherein the counterbore also houses abiasing member that causes the plunger to be returned to a firstposition, and when compressed allows for the plunger to be held in asecond position; and wherein the second position allows a rope apertureof the housing and the tapered aperture of the plunger to align to allowthe rope to traverse the descent controller.
 20. The system of claim 19,wherein the outer vented sleeve is formed from plastic, and the innervented sleeve is formed from metal.
 21. A vented sleeve comprising: acylindrical body; an opening at a first end of the cylindrical body; arope aperture at a second end of the cylindrical body; a securing buttonaperture through the circumferential sidewall of the cylindrical body;at least one vent through the circumferential side wall of thecylindrical body; and a protective sleeve housed within the cylindricalbody of the vented sleeve, the protective sleeve having at least oneprotective sleeve vent.
 22. The vented sleeve of claim 21, wherein theprotective sleeve is a hollow cylindrical body with openings at bothends of the hollow cylindrical body.
 23. The vented sleeve of claim 21,wherein the at least one protective sleeve vent corresponds to the atleast one vent of the vented sleeve.
 24. The vented sleeve of claim 21,wherein the at least one vent is rectangular.
 25. The vented sleeve ofclaim 21, wherein the at least one vent is oval.
 26. The vented sleeveof claim 21, wherein the at least one vent is circular.
 27. The ventedsleeve of claim 21, wherein the at least one vent further comprises aset of vents arranged in vertical groups along a circumference of thecylindrical body.
 28. The vented sleeve of claim 21, wherein the atleast one vent further comprises a set of vents arranged in horizontalgroups along a circumference of the cylindrical body.
 29. The ventedsleeve of claim 21, wherein the rope aperture is rectangular.
 30. Thevented sleeve of claim 21, wherein the protective sleeve is formed frommetal.